Testsystems

Built directly into your production line

Our inline test bench for seamless integration

Early sorting of parts with poor magnetic properties, which would otherwise cause performance issues or NVH anomalies once installed. Avoid costly field returns.

  • Fully automatic integration into the production line
  • Cycle time: 8 s – 15 s
  • Automatic pass/fail evaluation
  • Magnetic imbalance analysis for each individual pole
  • Fault localization even in multilayer embedded magnet structures
  • Software setup and machine interface via PROFINET®
  • Multi-rotor design measurement (array length = max. part length)

Watch the demo 0:45

Specifications

Datasheet (PDF)

Technical details

  • Custom sensor array with up to 60 sensors
  • Variable active length
  • Automatic deactivation of unused sensors
  • Magnetic field sensor for capturing radial magnetic field components
  • Measurement range: ±0.5 / 1 / 2 T
  • Vertical resolution: 24-bit quantization interval
  • Rotor axis resolution: 5.5 arc seconds
  • Linear measurement resolution: 50 nm
  • Rotational speed: 10 variable speed settings from 30°/s to 500°/s
  • Rotor temperature range: 20 °C – 55 °C
  • Automatic test plan selection via serial number scan
  • Storage of an unlimited number of rotor profiles
  • Measurement of rotor shaft magnetization and its influence on resolvers
  • Variable air gap
  • PROFINET® and UDP interfaces

Data processing

  • 3D visualization of the magnetic field
  • Automatic measurement report generation
  • Database connectivity possible
  • Trend analysis across multiple measurements
  • Automatic data archiving

Optional features

  • Movement with conveyor lift-out or robotic cell
  • Programmable external excitation with various current and voltage modes
  • Automatic and interchangeable slip-ring contacting for different rotor variants
  • Recording of current/voltage and temperature profiles
  • Four-wire resistance measurement
  • 2D/3D laser contour measurement of the rotor stack
  • Runout and temperature monitoring

Software and Analysis

Magnetix Universal

Our test software – flexible, practical and in continuous development. It forms the heart of our test benches and grows with the increasing demands on testing and analysis processes.

Rely on analysis software refined over years of real-world application. Our measurement suite gives you a comprehensive view of your rotor’s magnetic behavior — from intuitive 3D field visualization to deep diagnostic tools developed in close collaboration with our customers.

  • 3D Magnetic Field Analysis
  • Single Pole Analysis
  • Skew Angle Detection
  • FFT Field Analysis
More on Magnetix Universal

Contract measurement

Test it on your own rotor first

Send us one of your rotors, or we come to your plant in Germany with a mobile test bench. You receive the 3D model of the field, the pole analysis and the measurement data – before you decide on a test bench of your own.

Request a trial measurement About contract measurement